UV CIPP

PLC Control and Sufficient Power for UV Curing Up to 72” | DN1800

The Vortex UV curing system cable drum with PLC control features a high strength aluminum frame, weighing only 2,028 lbs. | 920 kg. All equipment can be operated via the PLC with a brightly illuminated Siemens SIMATIC touch screen located at the front of the unit.

The cable drum is electrically driven, has a cross guide spindle and built with 1,000 ft. | 305 m of heat-resistant UV curing cable. The cable drum also has an automatic freewheeling system and features interior lighting.

Light Chain 6″-24″ | DN150-600

The Vortex Light Chain has eight centrally arranged and power-controlled UV lamps from 400-650W, depending on the pipe diameter.

Features a split light chain design for ease of maneuverability, transport, wheel setup and liner cure assurance. For instance, if a wiring issue arises within one of the light chains, you can continue to cure liner at half speed using the other connected light chain.

With the help of a front and back camera, the quality of the UV liner installation can be monitored while the chain is being pulled through. The sensors installed in the chains provide information about temperature development in the liner.

Vortex UV CIPP Truck Custom-Built to Your Specifications

Vortex will custom-build a UV CIPP truck featuring a completely self-contained installation system. Designed for durability, efficiency and comfort Vortex UV CIPP trucks are built to withstand the rigorous, daily demands of your team on the jobsite.

From a comfortable and ergonomic control room to a spacious work area located opposite the UV system, you are set for every job.

Logging of Curing Parameters

Vortex logging software conveniently records all curing-relevant parameters, as well as the video signal. This data can then be saved as a PDF document and submitted to the client to validate proof of successful installation and completion. All system functions can be performed from the work station.

A remote access feature (internet connection required) allows connection to the system from afar. This is helpful when unexpected problems occur during the curing process, and a quick decision must be made.

Vortex will custom-build a UV CIPP truck featuring a completely self-contained installation system. Designed for durability, efficiency and comfort Vortex UV CIPP trucks are built to withstand the rigorous, daily demands of your team on the jobsite.

From a comfortable and ergonomic control room to a spacious work area located opposite the UV system, you are set for every job.

Contact your local Vortex Products rep or email sales@vortexcompanies.com.

Specifically designed for gravity sewers and extensive infrastructure projects, United UV GRP liners are crafted with continuous fiberglass, offering unmatched strength and durability. Ideal for projects requiring long lengths and large diameters, these liners feature a multi-layer, overlapping construction that enhances flow capacity while maintaining structural integrity.

Optimized for complex configurations involving multiple laterals, EnviroCure UV’s unique design allows for efficient dimpling at lateral connections, simplifying the reinstatement process. This liner is perfect for environmentally sensitive and high-profile projects, providing a durable, 50-year solution with improved flow dynamics and reduced abrasion.

Optimize your Pull-in-Place Lining operations with the Vortex Third-Man Winch. Engineered with a focus on simplicity and ease of use, the Third-Man Winch is designed for durability and efficiency, to streamline your workflow and maximize productivity. Whether you’re tackling small-scale projects or large diameter pipe rehabilitation, this winch is the perfect partner for just about any pull-in-place lining application, including UV, ambient, steam, and hot water curing methods.

The Vortex UV Conveyor system comes with an integrated, automatic folding device, ideal for facilitating the installation of GRP liners in large nominal diameters up to 66” | 1,676mm. Constructed on a tandem trailer, they provide a mobile operation solution for safe, gentle insertion into sewer lines in preparation for UV cure.

The folding device inclines up to 21°, and the crane with winch is remote controlled. The total system length reaches over 236” | 6 m, and the anti-slip belt and adjustable rollers maximize protection for the liner before and during installation. This system is field proven and offered as part of Vortex Companies’ total UV CIPP solutions package.